CE Certification Large-Area, Uniform Surface UV Curing Light for Flat Panel & Industrial Coatings Exporters, Service

Large-Area, Uniform Curing for Flat Panel & Industrial Coatings

With curing areas from 400x300mm to 1200x800mm, our flood systems achieve <±5% intensity variance using multi-zone reflectors and 10kW mercury lamps (or UV-LED alternatives). The water-cooled design ensures stable output for high-throughput applications like display manufacturing.

Product Description

Applications & Technical Advantages

Functional Description: This large-area UV curing system delivers uniform irradiation for high-throughput adhesive curing in electronics assembly, display manufacturing, and industrial coating applications.

Omnidirectional Curing: Multi-angle reflector design eliminates shadow areas for complex 3D geometries.

Intelligent Control: Built-in radiometer with auto-compensation maintains consistent dosage despite lamp aging.

Material Compatibility: Supports all major UV adhesives (epoxy, acrylic, silicone) with wavelength optimization.

Key Features & Benefits
  • IR Cut Filter: Limits substrate temperature rise to <15°C for heat-sensitive materials.
  • Dual-Cure Mode: Combines UV + visible light for shadow area penetration.
  • Safety Compliance: EN 62471 certified with emergency light cutoff.
Industry & Key Applications
  • LCD Bezel Bonding: Cures 65" panels in 8 seconds with 100% shadow-free coverage.
  • Industrial Coatings: Fully cross-links powder adhesives on metal substrates.
  • Touch panel lamination (OCA curing)
  • Automotive light assembly (lens bonding)
  • PCB conformal coating
Technical Specifications
  • Light Source: High-intensity LED array (365nm/385nm/405nm selectable) or mercury lamp (250-420nm broadband)
  • Irradiance: 50-500 mW/cm² adjustable (±3% uniformity)
  • Curing Area: Standard 400×300mm to 1200×800mm (custom sizes available)
  • Working Distance: 50-300mm adjustable with collimating optics
  • Cooling System: Active air/water cooling maintains <40°C surface temperature
  • Power Supply: 220V/380V AC, 2-10kW power consumption
  • Control Interface: Touchscreen with irradiance mapping and dosage control (0-5000mJ/cm²)
  • Frame Construction: Anodized aluminum with IP54 protection rating
Why It Stands Out
  • Energy Efficiency: 50% energy savings vs traditional mercury systems.
  • On-Demand Curing: Instant on/off capability for JIT production.
  • Modular Design: Allows multiple units for conveyor systems.
  • High-Speed Production: Doubles production speed versus IR ovens and includes automated intensity mapping for process validation.
Product Parameters
Parameter Specifications
Model YF100\200|300\400*100-F (length can be customized)
Power 300\600\900\1200W
Optical power 1.5w/cm²
Chip SA
Wavelength 365nm (optional wavelength 365-405nm)
Control touch screen or knob
Channel 1-4 channels optional
Mode automatic \ manual \ step mode (touch screen to have this function)
Signal pulse \ level signal (touch screen only have this function)
Lifespan 20000H
Energy Adjustment 0-100%
Product Details
Frequently Asked Questions
What wavelengths are available for this UV curing system?
This system offers selectable LED array wavelengths of 365nm, 385nm, and 405nm, as well as a broadband mercury lamp option covering 250-420nm.
How does the IR Cut Filter benefit temperature-sensitive components?
The integrated IR Cut Filter prevents excessive heat build-up by limiting the substrate temperature rise to less than 15°C, making it safe for heat-sensitive materials.
How does the system ensure uniform curing on complex parts?
The system features an omnidirectional curing design with a multi-angle reflector that eliminates shadow zones, and a dual-cure mode (UV + visible light) to ensure deep penetration.
What control modes are supported by this system?
The system supports automatic, manual, and step modes, adjustable via a touchscreen or knob control interface. It also features automated intensity mapping and dosage control.
Is this UV curing system energy efficient?
Yes, this design delivers up to 50% energy savings compared to traditional mercury systems, and features instant on/off capability for JIT production.
What is the estimated lifespan of the light source?
The light source has an estimated operating lifespan of 20,000 hours, supported by active air or water cooling to maintain optimal operating temperatures.

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