Applications & Technology
High-Precision, On-Demand UV Curing for Micro-Scale Applications
Our UV spot curing system delivers ultra-focused 365nm/395nm UV energy through high-transmission quartz lenses, achieving pinpoint accuracy with adjustable irradiation areas from 0.5mm² to 20mm² (±3% intensity uniformity). Designed for precision bonding in electronics, medical devices, and optical assemblies, this system features intelligent thermal management, maintaining surface temperatures below 40°C even at maximum 5W/cm² output to prevent heat damage to sensitive components.
Key Features & Benefits
- Smart Pulse Control: Programmable curing cycles (1ms–9999ms) with motion-activated triggering for automated production lines.
- Multi-Wavelength Options: Dual-band 365nm (deep curing) + 405nm (surface tack-free) for versatile adhesive compatibility.
- Robotic Integration: RS485/Modbus protocol support for seamless automation with 6-axis robots.
- Real-Time Energy Monitoring: Built-in radiometer ensures consistent UV dosage (0–2000mJ/cm²).
Industry Applications
- PCB Repair: Zero overflow curing with 0.1mm positioning accuracy, reducing rework by 60%.
- Medical Device Assembly: FDA-compliant non-contact curing for catheters and implants.
- Consumer Electronics: High-speed bonding of camera modules and flex circuits.
Why Choose Our System?
- Unlike traditional flood curing, our spot system reduces energy waste by 70% and enables selective curing for complex geometries.
- The rugged aluminum housing (IP54 rated) ensures durability in harsh environments.
- Pinpoint Accuracy: 0.1mm positioning repeatability for delicate components.
- Instant Curing: Achieves full bond strength in milliseconds.
- Non-Contact Process: Eliminates part distortion from mechanical pressure.
Key Applications & Advantages
- Medical device micro-assembly: High-precision bonding.
- Electronics component bonding: Secure fixation.
- Optical lens fixation: Accurate lens alignment.
- Energy Savings: 80% energy savings compared to flood curing systems.
- Dosage Verification: Integrated radiometer (optional).
- Robotic Automation: Compatible via RS485 interface.
Note: Optional Accessories & Standards
- Articulating light guide arms
- Stereo microscope adapter
- Multi-channel controller for simultaneous curing
- Compliance with FDA 21 CFR 1040.10 laser safety standards
Frequently Asked Questions
What wavelengths are available for the UV spot curing system?
The standard band is 365nm, but the system also offers optional band configurations and supports dual-band operations (such as 365nm deep curing and 405nm surface curing) to match a wide range of industrial adhesives.
How is the spot size adjusted, and what sizes are supported?
The system supports spot sizes ranging from 3mm to 20mm (specifically 3, 5, 6, 8, 10, 12, 15, 16, and 20mm) to allow targeted curing matching the components' scale. Precision optical quartz lenses assist in maintaining pinpoint focus.
What control modes does the touchscreen controller provide?
The control unit features a touch screen that supports Auto, Manual, and Ladder modes. It also supports pulse and level signal triggers, allowing operators to easily program specific curing cycles from 1ms up to 9999ms.
Can the UV spot curing system be integrated with robotic automation?
Yes. The system is designed for automated production lines and fully supports RS485/Modbus communication protocols for seamless integration with 6-axis robotic arms and motion controllers.
How does the system prevent thermal damage to heat-sensitive components?
The curing system features intelligent thermal management. It keeps the target component surface temperature below 40°C even when delivering a maximum output of 5W/cm², making it ideal for delicate electronics and optical assemblies.
What is the lifespan of the built-in LED chip?
Using high-quality Nichia LED chips, the system delivers an extended operating lifetime of up to 20,000 hours, significantly reducing maintenance needs and long-term operating costs.
Anyco Automation
