ODM Industry 4.0-Ready Solution UV Automatic Curing Box Manufacturer, Product

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ODM Industry 4.0-Ready Solution UV Automatic Curing Box Manufacturer, Product

Industry 4.0-Ready Solution

Combines UV + IR + cooling zones with AI vision for defect detection.

Key Advantages:MES Integration: OPC UA for real-time data.

99.7% First-Pass Yield in medical device production.

UV Spectrum: 365nm/385nm/405nm triple-band LED arrays (selectable)

Irradiance: 0-200mW/cm² adjustable (±5% uniformity)

Curing Area: 600×400×300mm (L×W×H), customizable up to 1200mm

Conveyor Speed: 0.5-5m/min (servo-controlled, ±1% accuracy)

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Product Description

Applications & Features

Technical Specifications

Temperature Range: Ambient to 80°C (PID-controlled with ±1°C stability)
Power Supply: 3-phase 380V AC, 6kW max consumption
Control System: 10" HMI touchscreen with PLC, supports 99 preset recipes
Connectivity: Ethernet, RS485, OPC UA for Industry 4.0 integration
Safety: CE/UL certified, emergency stop, UV shielding (OD4+ protection)

Smart Process Features

Precision Curing: Multi-wavelength UV LEDs ensure complete cross-linking for both surface and deep-section curing, achieving >95% adhesive conversion rate.
Smart Process Control: Built-in radiometers and IR cameras monitor curing status in real-time, automatically adjusting conveyor speed and UV intensity.
Production Flexibility: Modular design accommodates various product geometries (PCB assemblies, medical devices, automotive parts) with quick-change fixtures.
Energy Efficiency: Water-cooled LED arrays reduce power consumption by 60% vs mercury systems, with 30,000+ hours lifespan.

Targeted Industries

Electronics: SMT component bonding, conformal coating curing
Medical: Disposable device assembly with ISO 13485 compliance
Automotive: Headlight lens bonding with <0.5% defect rate

Quality Assurance

Meets IPC-A-610 Class 3 standards for electronics
Generates automated curing reports (time/temperature/UV dose) for traceability
Optional cleanroom (Class 1000) configuration available

The system's closed-loop automation eliminates human error while doubling production throughput compared to manual curing processes.

Product Parameters

Model	YF150150-F double-sided curing box
Material	Cold rolled plate baking paint
Overall color	Ivory + sand grain black
Curing time	Countdown time can be set (touch screen setting)
Opening mode	Automatic opening
Heat dissipation	Air-cooled
Radiation surface	150150mm2 (can be customized)
Abnormal monitoring	Over-temperature alarm, abnormal current alarm, power failure protection
Dimming	7-inch touch screen
Three-color light	Red (abnormal), yellow (standby), green (running)
Input voltage	220VAC 50HZ
Energy regulation	0-100%
UV light specifications size according to the actual requirements of customers to choose

Product Details

Frequently Asked Questions

Q1: What are the main applications of this double-sided curing box?

A1: It is highly suitable for Electronics (SMT component bonding and conformal coating curing), Medical Device assembly (ISO 13485 compliant), and Automotive lens bonding with low defect rates.

Q2: How does the system control the curing temperature and intensity?

A2: The system uses a 7-inch or 10-inch HMI touchscreen with a PLC. Temperature is PID-controlled from ambient up to 80°C with ±1°C stability. Real-time radiometers and IR cameras adjust conveyor speed and UV LED intensity dynamically.

Q3: What are the power supply requirements and energy savings?

A3: The system operates on a 3-phase 380V AC power supply with a max consumption of 6kW. Its water-cooled LED arrays reduce energy consumption by up to 60% compared to traditional mercury systems.

Q4: Are the curing size and UV specifications customizable?

A4: Yes. The standard double-sided radiation surface is 150*150mm*2. However, both UV light specifications and sizing can be customized to match exact production requirements.

Q5: What safety mechanisms are integrated into this equipment?

A5: Safety is ensured via CE/UL certification, emergency stop controls, OD4+ UV shielding protection, over-temperature alarms, abnormal current alarms, and power failure protection.

Q6: Does this curing system meet cleanroom and industry traceability requirements?

A6: Yes, it meets IPC-A-610 Class 3 standards, features automated curing reports (tracking time, temperature, and UV dose) for compliance, and offers an optional Class 1000 cleanroom configuration.

Product Detail

ODM Industry 4.0-Ready Solution UV Automatic Curing Box Manufacturer, Product

Product Description

Applications & Features

Product Parameters

Product Details

Frequently Asked Questions

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