Custom High-Speed Line UV Curing Light for Mass Production Exporter, Service

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Custom High-Speed Line UV Curing Light for Mass Production Exporter, Service

High-Speed Curing for Mass Production

Engineered for automotive, display, and packaging industries, our UV conveyor line system delivers 120mW/cm² peak irradiance across customizable widths (100–300mm) with <5% intensity fluctuation at speeds up to 5m/min. The patented air-cooled LED arrays (365nm/385nm/405nm) eliminate mercury lamps, offering 20,000+ hours of maintenance-free operation.

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Product Description

Applications & Features

Key Features & Benefits

Modular Design: Stackable units for multi-stage curing (pre-cure/full-cure/post-cure).
Dynamic Power Adjustment: Auto-compensates for conveyor speed variations.
Low-Ozone Operation: Eco-friendly UV-LED technology meets RoHS/REACH standards.
Smart Diagnostics: Predictive maintenance alerts via IoT-enabled monitoring.

Industry Applications

Touch Panel Lamination: Uniform curing of optically clear adhesives (OCA) with zero bubbles.
Automotive Sealants: 3-second curing for headlight and windshield bonding.
Flexible Electronics: Low-heat output prevents PET film warping.

Competitive Edge

Our system cuts energy costs by 50% versus mercury-based systems and features instant on/off for JIT production. The stainless steel frame withstands 150°C ambient temperatures, ideal for paint shop integrations.

Technical Specifications

Light Source High-power LED array (365nm/385nm/405nm) or mercury lamp (320-420nm)

Irradiance 80-300 mW/cm² adjustable (±5% along length)

Effective Length 100-1000mm (modular extension available)

Beam Width 10-50mm adjustable via optical lenses

Cooling System Forced air cooling with <45°C surface temperature

Power Supply 220V AC, 1.5-6kW consumption

Control System Digital display with speed-sync function (0.5-10m/min)

Mounting 360° rotatable bracket with M6/M8 threaded holes

Functional Description

This precision linear UV system provides continuous curing for conveyor-based production lines, featuring:

Uniform Irradiation: Patented optical design ensures <±8% intensity variance across entire length.
Dynamic Curing: Automatic power adjustment synchronizes with conveyor speed variations.
Instant Response: LED version achieves 100% output in <0.1 seconds.

Technical Advantages & Key Apps

Key Applications:

PCB solder mask curing
Automotive sealant processing
Flexible circuit bonding

Technical Advantages:

60% longer service life than conventional mercury systems.
Real-time UV intensity monitoring with alarm function.
Tool-free width adjustment for different product sizes.

Product Parameters

Parameter	Specification Details
Model	YF150\225\300\450*10-F (length can be customized)
Power	80\120\180\240W
Light power	4W\cm2
Chip	SA
Band	365nm (optional band 365-405nm)
Control	touch screen or knob
Channel	1-4 channels optional
Mode	Auto\Manual\Ladder mode (touch screen only have this function)
Signal	pulse \ level signal (touch screen only have this function)
Lifespan	20000H
Energy Adjustment	0-100%

Product Details Gallery

Frequently Asked Questions

What wavelengths does this UV curing system support?

The system comes with a high-power LED array option supporting 365nm, 385nm, and 405nm, or a mercury lamp option covering a 320-420nm band spectrum.

Can the effective curing length of the system be customized?

Yes, the effective length is highly customizable. Standard sizes range from 100mm to 1000mm, and modular design enables extensions to fit your specific production line needs.

How does the dynamic conveyor speed synchronization work?

The control system dynamically adjusts the UV power output by auto-compensating for conveyor speed changes ranging from 0.5 to 10 m/min, ensuring uniform curing throughout.

What is the lifespan of the UV-LED source compared to mercury lamps?

The UV-LED version has an operational lifespan of up to 20,000 hours, which delivers a 60% longer service life and uses 50% less energy than conventional mercury systems.

What type of cooling system is integrated?

The system relies on forced air cooling designed to keep the surface temperature below 45°C. This allows stable operation even in ambient temperatures up to 150°C.

Does the system support automation controls?

Yes, the control system is compatible with digital displays, touch screen or knob controllers, and supports pulse/level signals for seamless automated line integrations.

Product Detail

Custom High-Speed Line UV Curing Light for Mass Production Exporter, Service

Product Description

Competitive Edge

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