Wholesale Heavy-Duty Sheet Metal UV Oven for Metal/Plastic Components Supplier, Exporters

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Wholesale Heavy-Duty Sheet Metal UV Oven for Metal/Plastic Components Supplier, Exporters

Heavy-Duty Curing for Metal/Plastic Components

Constructed with 304 stainless steel, this oven operates at 150°C ambient temps while delivering 50mW/cm² UV output. The triple-wavelength spectrum (265nm/310nm/365nm) ensures complete curing of thick coatings.

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Product Description

Applications & Features

Key Features & Benefits

PLC Control: 7-inch HMI with 50+ programmable recipes.
Heat Recovery: 30% energy recycling via built-in heat exchanger.
Applications: Automotive Trim: Cures 15 truck handles/minute with 50% energy savings vs IR.
UV Spectrum: High-power mercury lamps (250-420nm broadband) or LED arrays (365/385/405nm).
Irradiance: 50-300 mW/cm² adjustable (±5% uniformity across curing zone).
Chamber Dimensions: 800×600×500 mm (standard), customizable up to 2000mm length.
Temperature Range: Ambient to 180°C (PID-controlled with ±2°C stability).
Conveyor System: Variable speed 0.1-3 m/min (mesh belt or chain-driven).
Power Supply: 3-phase 380V, 15kW max (with power factor correction).
Control System: Industrial PLC with 7" HMI, 50+ programmable recipes.
Construction: 304 stainless steel housing with ceramic insulation.
Safety: Overheat protection, mechanical interlocks, and UV shielding (EN 62471 compliant).

Functional Description

This heavy-duty UV curing oven is engineered for high-volume curing of coatings/adhesives on metal and plastic components in automotive, aerospace and industrial manufacturing.

Deep-Cure Performance: Broad-spectrum UV ensures complete polymerization of thick (up to 500μm) powder coatings and structural adhesives.
Thermal Management: Patented air-knife system prevents heat distortion (<5°C variation across 1m² area).
Process Integration: Compatible with robotic loading/unloading via PROFINET interface.

Key Applications

Automotive: E-coat curing on chassis components.
Electronics: Conformal coating on metal enclosures.
Industrial: Pipe joint adhesive curing.

Technical Advantages

30% faster curing vs infrared alternatives.
Integrated VOC exhaust system (optional).
Real-time UV intensity monitoring with data logging.

Product Parameters

Model	YFSSJ300100-F
Width of mesh belt	300mm
Mesh belt material	Teflon
Overall material	sheet metal baking paint
Conveyor speed	0-5m/min adjustable (can be selected according to customer requirements)
Overall length	1.5m (length can be customized)
Transmission direction	positive and negative adjustable
Dimming	knob dimming, can add 7-inch touch screen
Light height	0-150mm adjustable
Feeding height	0-150mm adjustable
Input voltage	220VAC 50HZ
Energy Adjustment	0-100%
UV lamp specifications size according to the actual requirements of customers to choose
PLC, handwheel adjustment height can be customized according to customer requirements

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Frequently Asked Questions

1. What are the key options for the UV spectrum light source?

The system can be configured with high-power mercury lamps offering a broad-spectrum UV output (250-420nm) or advanced LED arrays at specific wavelengths (365nm, 385nm, or 405nm) depending on your curing needs.

2. How does the heat recovery system save energy?

Our UV curing oven features a built-in patented heat exchanger designed for heat recovery, recycling up to 30% of energy. This can lead to overall energy savings of up to 50% compared to traditional infrared (IR) systems.

3. Can the dimensions and conveyor speed be customized?

Yes. The standard chamber dimensions are 800×600×500 mm, but they are fully customizable up to a 2000mm length. Additionally, conveyor systems (mesh belt or chain) can be customized with variable speeds and adjustable feeding heights.

4. What safety standards does this UV oven comply with?

The machine is fully compliant with EN 62471 standards. Built-in safety features include comprehensive UV shielding, mechanical safety interlocks, and PID-controlled overheat protection.

5. Is this system suitable for automated production lines?

Absolutely. The industrial PLC control system features a 7-inch HMI and integrates a PROFINET interface, making the oven highly compatible with robotic loading and unloading setups.

6. What materials can be processed with this curing oven?

It is designed for rapid curing of UV-sensitive coatings, inks, and structural adhesives on both metal and plastic components, commonly utilized in automotive, electronics, and aerospace manufacturing.

Product Detail

Wholesale Heavy-Duty Sheet Metal UV Oven for Metal/Plastic Components Supplier, Exporters

Product Description

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