Explore our engineered equipment range designed for high-performance fluid control and precision mixing nozzle compatibility.
In modern industrial assembly, two-component (2K) reactive polymers—including epoxies, polyurethanes, silicones, and acrylics—are vital for structural bonding, encapsulation, thermal management, and sealing. Static mixing nozzles play a decisive role in these applications. The operation is deceptively simple but complex in fluid dynamics. The nozzle relies on a sequence of stationary mixing elements arranged inside a plastic cylindrical housing to slice, fold, and recombine the two material streams as they are pushed through by high pressure.
Achieving a homogeneous mixture requires balancing fluid viscosity, flow velocity, mixing element geometry, and stoichiometry (mixing ratios from 1:1 up to 10:1). Improper mixing leads to incomplete polymerization, compromised physical properties (such as reduced glass transition temperature $T_g$), and product failure. In electronics assembly, where micro-dispensing volumes are measured in nanoliters, consistent static mixing is crucial. Engineering the optimal mixing nozzle requires calculating fluid shear rates and Reynolds numbers within the micro-channels, ensuring laminar flow patterns split the components without generating excess heat or shear stress.
"Static mixing is not merely about pushing fluid through a tube. It is a highly engineered sequence of geometric splits, orientation changes, and cross-flow mixing that yields a completely uniform reactive polymer matrix right at the point of application."
Founded in 2013 | National High-Tech Precision Dispensing Leader
Shenzhen Anyco Automation Equipment Co., Ltd., founded in 2013, is a set of automated fluid control equipment and accessories research and development, production, sales, after-sales technical service as one of the national high-tech enterprises, one-stop precision dispensing equipment accessories customized factory. The company's headquarters is located in Guanlan, Shenzhen, and the factory is located in Huizhou, with a total area of more than 2,000 square meters.
By vertically integrating our design headquarters in Guanlan with our manufacturing plant in Huizhou, we maintain tight control over the engineering, machining, quality check, and assembly phases. This geographical synergy allows us to quickly pivot from custom designs to high-volume manufacturing, helping electronics and automotive manufacturers around the world keep their automated assembly lines running smoothly.
Our main markets are in Southeast Asia, India, Vietnam, Thailand, North America Mexico, Africa Morocco and so on. With its high quality and competitive price in Southeast Asia to win a huge market and good reputation. Products to high-volume sales of precision industrial dispensing injection valve accessories, industrial dispensing machines and consumables equipment as a supplement, medium and high-end positioning, to provide customers with one-on-one customized product services to meet customer customization needs.
Pioneering with a portfolio of proprietary technologies and core intellectual property, Anyco delivers high-speed, high-precision intelligent manufacturing solutions for the home appliance, consumer electronics, and automotive electronics sectors. Users are satisfied with the advancement, reliability and flexibility of Anyco's equipment.
High-performance polymer selections, specialized element geometries, and high-pressure interface configurations.
We manufacture outer housings using high-grade polypropylene (PP) and nylon, designed to resist swelling and mechanical failure under pressures up to 45 bar. The mixing elements inside are made of polyacetal (POM) or high-density polyethylene (HDPE) to prevent chemical degradation from aggressive solvents, acids, and reactive amine curing agents. For highly abrasive materials filled with silica, alumina, or glass beads, we offer hardened ceramic or stainless steel elements.
The flow paths are determined by the element geometry. Helical mixing elements provide a smooth, low-pressure-drop path ideal for materials with similar viscosities and mixing ratios. Square (Turbo) mixing elements shorten the nozzle's overall length by up to 50%, making them ideal for automated robotic arms where space is limited and cycle times are short. The square shape creates higher shear forces to mix fluids with very different viscosities (e.g., 100,000 cPs paste and a 100 cPs liquid catalyst).
We provide a variety of connection styles to fit different equipment, including Bayonet connections for low-pressure cartridge applications, Bell-mouth inlets for high-pressure machine manifolds, and Threaded connections for heavy-duty industrial metering pumps. The nozzle tips are custom-machined with options like Luer Lock hubs for fine gauge needles, straight blunt tips for potting, or wide ribbon nozzles for applying uniform adhesive beads.
A glance inside our Huizhou manufacturing hub, featuring high-precision plastic injection molding and automated QA testing equipment.
How our custom precision mixing nozzles address complex assembly challenges in different regions.
In the automotive production hub of Mexico, tier-1 suppliers use automated gantries to dispense two-part silicone foam gaskets on electric vehicle (EV) battery enclosures. The material requires a consistent 10:1 mixing ratio. Our custom-designed mixing nozzles feature steel reinforcement sleeves that withstand pressure spikes up to 48 bar during cold starts, preventing nozzle distortion. This helps the assembly line maintain consistent bead sizes and avoid leaks.
In high-volume electronics plants in northern Vietnam, consumer electronics brands rely on our custom mixing nozzles to apply underfill and structural adhesives. Operating at fluid volumes under 0.05 cc per shot, the nozzles use specialized square elements to thoroughly mix two-part epoxies within a small tip design. This setup ensures rapid curing, high shear strength, and keeps the dispensing head light enough to run at speeds up to 500 mm/s.
Power electronics manufacturers in India face harsh environmental conditions that require deep transformer potting. Our thick-walled, multi-element static mixers are used to dispense highly filled polyurethane resin systems. These mixers feature abrasion-resistant POM elements that resist wear from ceramic thermal fillers. This ensures long tool life and consistent electrical insulation performance.
Why global equipment manufacturers choose Anyco as their primary fluid technology partner.
We specialize exclusively in high-performance fluid control systems and precision-engineered consumables for electronics, automotive, and appliance manufacturing lines.
We are a global supplier of piezoelectric jetting valves, sub-assemblies, and high-frequency dispensing systems, offering complete system compatibility.
Our solutions are optimized for high-speed, high-density smartphone, tablet, and communication hardware manufacturing, and are compatible with filled solder and silver pastes.
We provide one-on-one custom engineering support, quick prototyping, and dedicated technical service to help you optimize production uptime and lower costs.
Leveraging the world’s leading industrial cluster to deliver rapid prototyping and robust supply chains.
Our headquarters in Shenzhen and factory in Huizhou place Anyco at the center of the world's most advanced electronics supply chain. This location gives us immediate access to high-grade raw polymers, precise tooling suppliers, and advanced surface-treatment centers. This local network allows us to move from custom nozzle designs to physical prototypes in under 48 hours.
This industrial setup also protects our supply chain from external disruptions. We maintain a large inventory of raw POM, PP, and stainless steel materials, ensuring steady production and price stability during volatile periods. Our automated injection molding facility operates 24/7, keeping production costs low. This allows us to supply global markets—including Vietnam, India, and North America—with high-quality dispensing products at competitive prices, backed by reliable delivery times.
Innovating for Industry 4.0, zero-waste manufacturing, and smart dispensing integration.
As manufacturing moves toward smarter automation, our technology roadmap focuses on developing integrated, high-efficiency dispensing solutions. We are working on smart nozzle designs with built-in micro-sensors that monitor mixing quality and pressure in real time. These smart mixers can send data directly to automated dispensing systems, adjusting pressure on the fly to prevent under-mixing and keep production running smoothly.
We are also focused on sustainability. Our R&D team is testing bio-based, solvent-resistant polymers to create recyclable static mixers that reduce plastic waste without losing structural integrity. Additionally, we are using advanced additive manufacturing (metal and polymer 3D printing) to produce complex inner element geometries. This will allow us to create custom mixing configurations that are impossible to make with traditional molding methods, helping manufacturers achieve higher precision and lower fluid waste.
Global engineering partnerships, regional warehousing, and strict regulatory standards.
We support our global clients through a network of local distributors and regional warehouses in key manufacturing hubs, including Vietnam, Mexico, and India. This regional presence allows us to ship common nozzle geometries on the same day and offer on-site technical support to optimize mixing parameters on your factory floor.
Quality and compliance are central to our manufacturing process. Anyco products are built to meet international standards. Our static mixing nozzles and dispensing systems comply with RoHS and REACH regulations, ensuring they contain no hazardous substances. For medical device manufacturing, we offer ISO 10993 USP Class VI compliant polymer mixers, ensuring safety for critical medical-fluid applications. Each batch of nozzles undergoes rigorous quality testing, including pressure-burst testing and dimensional inspections, to guarantee consistent performance on your automated assembly lines.
Technical answers to common questions about static mixing design, selection, and operations.
When the viscosity ratio between the resin and catalyst is close (1:1), a standard helical mixer with 18 to 24 elements is usually sufficient. However, if the ratio is wide (e.g., 10:1) or the viscosities differ significantly (such as a high-viscosity paste mixed with a liquid catalyst), you need more mixing elements (32 to 48 elements) or a square (Turbo) configuration. This design forces the fluid through sharper splits and folds, ensuring a uniform mix without requiring excessively long nozzles.
Uneven curing, soft spots, or tackiness usually point to poor mixing or a slight lead/lag in dispensing (where one component enters the nozzle before the other). Using a static mixer with the correct volume and element count ensures the materials mix thoroughly. For automated lines, matching the internal volume of the nozzle to your shot size helps prevent "material lead" issues, ensuring every deposit is properly mixed from start to finish.
You should use a metal shroud whenever your dispensing system operates at high pressures (above 15-20 bar). High pressures can cause plastic housings to expand slightly, allowing fluids to bypass the edges of the mixing elements. This bypass leads to poor mixing. A metal shroud prevents the plastic housing from expanding, ensuring all material passes through the mixing elements for a consistent mix and protecting operators from high-pressure leaks.
Abrasive fillers like aluminum oxide, silica, and boron nitride wear down plastic mixing elements over time. This wear can alter the flow paths and reduce mixing efficiency. For these applications, we manufacture static mixers with hardened polyacetal (POM) elements or stainless steel elements. Depending on the filler concentration, these materials can extend the nozzle's operating life by 3 to 5 times compared to standard polyethylene mixers.
Yes. We customize our static mixing nozzles to fit all major industry-standard metering, mixing, and dispensing systems. We can match connection styles (such as bell-mouth inlets, bayonets, and custom threads) and adjust the internal elements to work seamlessly with your existing equipment and fluid requirements.
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